“RATHORE EXIM”

TMT Bar Plant Setup Support in India – Start Your Steel Factory with Confidence

Launch your TMT bar manufacturing plant in India with complete turnkey support. From license approval to rolling mill installation and BIS certification, we handle it all. Customize your Fe500 or Fe600D bar production with automated machinery and full pollution control setup. Ideal for MSMEs, EPC contractors, and exporters targeting high-growth construction markets. Get site selection, ROI analysis, and export-ready compliance from day one.

🔥 Steel Strength Meets Business Power

Chhattisgarh – the powerhouse of Indian steel – is emerging as a top-tier industrial base for manufacturing Thermo Mechanically Treated (TMT) Bars, the backbone of modern infrastructure. This turnkey opportunity invites investors, entrepreneurs, and EPC contractors to set up a state-of-the-art TMT Bar Plant with scalable capacity, ready-to-deploy land, and technical integration support.

Unlike basic fabrication units, this project is a fully integrated production system – from raw steel melting to finished bars ready for Indian and global markets.

📈 Business Highlights

✅ 100% Customizable Plant Capacity: From 50 TPD to 500+ TPD
✅ Fe500 to Fe600D Bars for premium construction projects
✅ Export-Ready Production Standards (IS:1786, ISO, CE-compliant)
✅ Integrated Melting, Casting, and Rolling Line
✅ Located near Iron Belt (Bilaspur–Raipur–Jagdalpur) for direct material sourcing

📍 Prime Location Advantage – Bastar Industrial Belt

🛤️ Proximity to NMDC Nagarnar Steel Plant (~75 km)
🛣️ NH-30 & Jagdalpur-Vizag Logistic Corridor
🚢 Access to Visakhapatnam Seaport via containerized rail
🧾 Government-Zoned Industrial Land with Immediate Allotment Options

⚙️ Manufacturing Setup – End-to-End Steel Bar Production Line

🔄 Full Process Flow:

Raw Material Feeding – Billets/sponge iron/scrap steel
Steel Melting – Induction Furnace with LRF
Continuous Casting Machine (CCM)
Reheating Furnace
High-Speed Rolling Mill
Quenching & Self-Tempering (QST) System
Cooling Bed + Flying Shear Cutting
Bundling + Weighing + Dispatch

🛠️ Plant Machinery Includes:

Induction Furnace (5T to 20T)
Ladle Refining Furnace (optional)
CCM for billet casting
Rolling Mill (2-Hi / 3-Hi stands or Continuous Rolling)
Water-cooled QST Box
Air Compressor, Cooling Towers
Pollution Control: Fume Extraction + Bag Filters
Automation: PLC+SCADA enabled systems

📦 Product Range & Specifications

The TMT rebars manufactured at this plant will range in size from 8 mm to 32 mm, catering to diverse construction and infrastructure needs. The available grades will include Fe500, Fe550, and Fe600D, ensuring high strength and flexibility suitable for modern structural applications. All TMT bars will conform to IS:1786 standards and be BIS certified, guaranteeing quality and compliance for both domestic and export markets.

Custom-cut rebars available for mega infrastructure contracts
📌 Option to include CRS TMT (Corrosion Resistant Steel) for coastal markets.

🌍 Market Demand & Sales Potential

Domestic Clients:

EPC & Infra Contractors
Real Estate & Builders
Smart Cities & Metro Rail Projects
Government tenders (PWD, PMAY, Bharat Mala)

Export Buyers:

UAE, Saudi Arabia, Oman (Construction boom)
Africa – Nigeria, Ghana, Kenya
South Asia – Nepal, Bangladesh
Southeast Asia – Myanmar, Sri Lanka

🧾 Licensing & Compliance Essentials

BIS Certification – IS:1786 Mandatory
ISO 9001, ISO 14001 (for global buyers)
PCB Consent (Air + Water)
Factory License
MSME Udyam Registration
IEC (Import Export Code)
DGFT Approval (if applying for EPCG/MEIS)

🏢 Turnkey Support Package

We assist in setting up your plant from scratch:

✔️ DPR (Detailed Project Report) & Business Plan
✔️ Government Approvals & Land Purchase
✔️ Plant Layout & Architecture
✔️ Machinery Import/Procurement (India/China/EU)
✔️ Civil Work + Utility Infrastructure
✔️ Skilled Worker Hiring & Training
✔️ Plant Commissioning & Trial Production
✔️ Domestic + Export Buyer Linking

🤝 Who Should Invest?

🔸 Entrepreneurs in Steel & Infrastructure
🔸 MSME Industrialists expanding operations
🔸 NRI Investors under Make in India initiative
🔸 EPC Infra Players adding backward integration
🔸 Exporters diversifying into manufacturing

📣 Let’s Build the Future with Steel

With housing, highways, and high-rises booming globally, your investment in TMT Bars can anchor long-term growth. Bastar’s ecosystem is ready. So are we.

📩 Contact us now to receive:

Plant Feasibility Report (PDF)
Financial Model & ROI Chart
Sample Land Layout & Machinery Quotation
Site Visit Assistance & Legal Support

✅ FAQ

Q1. How to set up a TMT bar manufacturing plant in India?
To set up a TMT bar plant, you need industrial land, licenses (BIS, pollution, factory), a rolling mill, QST system, melting furnace, manpower, and raw materials. We offer complete turnkey support.

Q2. What is the manufacturing process of TMT bars?
The process includes melting steel (using induction furnace), casting through CCM, reheating, rolling mill operations, QST treatment, cooling, cutting, bundling, and final dispatch.

Q3. What licenses are required to start a TMT bar factory in India?
You need:

BIS Certification (IS:1786)
Pollution Control Board (Air & Water)
Factory License
MSME Registration
Import Export Code (IEC)
DGFT approval for EPCG or MEIS (if applicable)

Q4. What is a QST system in TMT bar manufacturing?
QST (Quenching and Self-Tempering) is a rapid cooling system that gives TMT bars their strength and ductility. It's essential for producing Fe500, Fe550, and Fe600D grade bars.

Q5. What raw materials are used in TMT bar production?
The plant uses sponge iron, steel scrap, billets, and ferro alloys as inputs. An induction furnace and LRF are used for melting and refining.

Q6. How to obtain BIS certification for a TMT plant?
We help you get BIS certification by handling sample testing, plant compliance audit, IS:1786 adherence, and application filing.

Q7. What are CRS TMT bars?
CRS stands for Corrosion Resistant Steel — suitable for coastal or high-humidity environments. You can integrate CRS TMT production in your plant setup.

Q8. What is the difference between Fe500 and Fe600D TMT bars?
Fe600D bars offer higher tensile strength and are used in mega infrastructure projects. Fe500 is suitable for standard residential and commercial construction.

Q9. Is TMT bar manufacturing a profitable business?
Yes. Due to growing construction demand, a TMT plant offers strong ROI. With proper automation and scale, you can recover your investment in 18–24 months.

Q10. What is the setup cost for a TMT bar manufacturing plant?
Costs vary by capacity. A 50–100 TPD plant may cost ₹7–15 crore. For large-scale (500+ TPD) automatic units, investment could exceed ₹25 crore.

Q11. Which TMT bar grade plant should I choose – Fe500 or Fe600D?
Choose Fe600D if targeting metro infrastructure and export markets. Fe500 is better for local and general-purpose construction demand.

Q12. What’s the difference between 50 TPD and 500 TPD plants?
50 TPD is a compact MSME unit for local demand. 500 TPD is a large, export-ready unit with high automation, productivity, and long-term profitability.

Q13. Which countries import TMT bars from India?
TMT bars are exported to UAE, Saudi Arabia, Oman, Nigeria, Ghana, Nepal, Bangladesh, Myanmar, and Sri Lanka. Export compliance (IS:1786, ISO, CE) is required.

Q14. Which is the best location in India to set up a TMT plant?
Chhattisgarh (Raipur–Bilaspur–Jagdalpur Belt) offers raw material access, industrial zoning, and logistic connectivity to Visakhapatnam Port — ideal for steel manufacturing.

Q15. Are there any subsidies or government schemes for TMT plant setup?
Yes. You may be eligible for EPCG duty benefits, MSME capital subsidies, and Startup India incentives — subject to location and plant size.

Q16. Do you offer turnkey setup support for TMT bar factories?
Yes. We offer full turnkey setup support — from DPR to land allotment, license processing, machinery procurement, installation, and trial production.

Q17. Can you supply rolling mills and induction furnaces?
Yes. We supply Indian, Chinese, or EU-origin rolling mills, QST systems, induction furnaces (5T–20T), LRFs, CCMs, and full production lines with automation.

Q18. Do you design plant layout and infrastructure architecture?
Absolutely. We provide civil, electrical, utility, and layout designs — optimized for energy efficiency and process flow.

Q19. Do you provide trial production and operator training?
Yes. Post-commissioning, we train your staff, support trial runs, and ensure steady operations before handover.

Q20. How can I contact you for TMT bar plant setup?
You can reach us via WhatsApp, phone, or email. We’ll send you a feasibility report, ROI model, sample layout, and machinery quotations within 24–48 hours.

Q21. How to register a TMT plant as an MSME unit?
We assist in Udyam portal registration, document submission, and digital MSME certificate generation.

Q22. What automation systems are used in modern TMT plants?
Our plants use PLC+SCADA automation for rolling mill speed, temperature control, and real-time monitoring.

Q23. What pollution control systems are needed?
Mandatory units include fume extraction, bag filters, chimneys, cooling towers, and water recycling — all as per PCB norms.