“RATHORE EXIM”

Steel Rolling Mill Business Setup in India – Complete Project Plan

India’s fast-emerging steel hub. We offer full setup assistance for a hot rolling mill plant to manufacture high-demand products like TMT bars, MS angles, channels, flats, and rods. Whether you’re planning a re-rolling business, exploring steel billet conversion, or entering the export market, this project covers it all — from land acquisition, BIS compliance, and machinery setup to power connection and market linkage. Located near NMDC’s Nagarnar Steel Plant and along NH-30 logistics corridor, the plant ensures access to raw material, low-cost industrial land, and high ROI in both domestic and global construction sectors.

Rolling Mill Plant Setup Proposal in Chhattisgarh – TMT Bars, MS Angles & Rods

✅ Land Provided & Full Setup Support by Us | You Invest in Plant

Project Objective

To establish a modern Rolling Mill Unit in Chhattisgarh that converts raw steel billets or ingots into versatile steel products such as angles, channels, flats, rounds, TMT bars, and strips. This unit aims to meet the rising demand in construction, fabrication, and industrial sectors.

This proposal outlines a mini rolling mill project report suitable for entrepreneurs planning a steel re-rolling business in India, focusing on mild steel product manufacturing such as TMT bars, MS angles, channels, flats, and rods.

Steel Rolling Unit Setup in Chhattisgarh – Strategic Benefits?

Major Steel Production Hub: Strategic location near prominent steel plants
Raw Material Access: Easy availability of sponge iron, billets, and power supply
Proximity to Markets: Odisha, Maharashtra, Madhya Pradesh, and Jharkhand markets nearby
Established Buyer Network: Strong presence of steel buyers and construction suppliers
Government Support: Incentives and schemes for MSMEs and heavy industry setups

Plant Capabilities

Hot rolling of mild steel billets into standard steel sections for MS angle and channel production, steel rods, and flats

Hot rolling of mild steel billets into standard steel sections
Production lines for TMT bars, flats, rounds, angles, and channels
Customizable product range tailored to specific market demands
Options for fully automated, semi-automatic, or manual rolling mills

Machinery Required

Reheating furnace (fuel options: oil, gas, or coal-fired)
Rolling mill stands equipped with gearboxes and flywheels
Shearing machines for precise cutting to size
Cooling beds and straightening equipment
Material handling infrastructure: cranes, conveyors, bundling systems

Products Manufactured – MS Strips, TMT Bars, Steel Rods & Flats

Mild Steel Angles, Channels, Flats
TMT Bars (ranging from 8mm to 32mm diameter)
Round Rods and Square Bars
Mild Steel Strips and Custom Profiles
This steel rod and angle manufacturing business setup can be tailored to meet diverse fabrication and construction industry demands.

Target Customers

Construction and infrastructure companies
Fabrication units and welding workshops
Hardware and wholesale iron & steel markets
Exporters and Original Equipment Manufacturers (OEMs)
Government contractors and builders
Buyers interested in setting up TMT bar business in India

Strategic Location Advantage – Bastar, Chhattisgarh

Direct Raw Material Access: The Nagarnar Steel Plant (NMDC), located just ~75 km away, ensures a continuous and cost-effective supply of billets, sponge iron, and wire rods. This minimizes raw material transportation costs and guarantees steady production cycles.
Industrial Land : Bastar's developing industrial zones offer affordable land with high growth potential, making it ideal for new manufacturing units and steel processing plants.
Seamless Logistics Connectivity: Immediate access to NH-30 (Kondagaon) and the Raipur–Jagdalpur Logistic Corridor enables smooth movement of raw materials and finished goods, supporting both domestic distribution and export supply chains.
Export-Ready Business Environment: With improving infrastructure and supportive government policies, Bastar is becoming a strategic hub for steel-related industries looking to tap into national and international markets.

In Short:

→ Nagarnar Steel Plant = Raw Material Nearby, Low Cost
→ Bastar = Growth Potential
→ NH-30 & Logistics = Easy Supply Chain & Export Support

Raw Material Sources

Mild Steel billets or ingots sourced from local steel plants
Sponge iron units within Chhattisgarh
Scrap steel (if an induction furnace is incorporated)

Energy & Utilities

High-tension electricity connection to power the plant
Water supply for cooling systems
Furnace fuel options including coal, furnace oil, or gas

Business Scope & Market Demand

The TMT bar manufacturing plant setup and mild steel product rolling has immense demand in India’s booming construction sector.

Consistent and growing demand for construction-grade steel products
Attractive profit margins from value-added rolling processes
Opportunity to build a branded product portfolio in steel
Potential integration with galvanizing and fabrication units to offer turnkey solutions
With proper branding, this steel re-rolling business in India can yield high ROI and long-term scalability

Compliance & Safety

Strict adherence to BIS (Bureau of Indian Standards) for construction steel quality
Pollution control measures for furnace emissions
Implementation of worker safety protocols, including PPE and process automation

Our Turnkey Support Includes

Provision of land and customized plant layout design
Sourcing and supply of machinery and equipment
Installation supervision and trial production assistance
Pollution control and regulatory compliance setup
Raw material linkage facilitation
Operator training and ongoing maintenance support

Conclusion

This rolling mill business plan is ideal for industrial investors seeking a steel rod and bar manufacturing unit setup with high growth potential.

Establishing a Rolling Mill Unit in Chhattisgarh offers significant business potential due to abundant raw materials, accessible markets, and strong infrastructure demand. This plant will serve as a foundational supplier for steel-based industries and holds excellent prospects for future expansion and value addition.

✅ FAQ

Q1. How do I start a steel rolling mill plant in India?
To start a steel rolling mill, you need industrial land, high-tension electricity, raw material access (billets or ingots), machinery, BIS licensing, and layout approvals. We offer complete support for setup.

Q2. What products can be manufactured in this rolling mill unit?
MS Angles, Channels, Flats, TMT Bars (8mm to 32mm), Square Rods, Rounds, and custom mild steel profiles for industrial and construction use.

Q3. What is the process involved in steel re-rolling?
The process involves reheating billets or ingots, hot rolling through mill stands, shearing, cooling, straightening, and bundling the finished products for dispatch.

Q4. What raw materials are required for this plant?
Primarily mild steel billets, sponge iron, or scrap (if furnace included). We help link you to local steel suppliers like NMDC, SAIL, and private billet producers.

Q5. Which machinery is required for a rolling mill plant?
Reheating furnace, rolling mill stands with flywheels, gearboxes, shearing machines, cooling beds, straighteners, and EOT cranes are essential. Optional: furnace, induction, bundling systems.

Q6. What is the minimum land and power requirement?
A mini-rolling mill needs 1–3 acres of land and a power load of 400–1000 kVA depending on capacity and automation level. Water supply is needed for cooling systems.

Q7. What are the investment requirements?
Estimated investment ranges between ₹5 to ₹20 crore based on automation, machinery origin (Indian), and plant size.

Q8. How long does it take to set up the plant?
With proper planning, the setup (from land finalization to trial run) takes around 6–9 months. We manage project execution end-to-end.

Q9. Is this plant eligible for government subsidy or MSME benefits?
Yes, MSME capital subsidy, State Industrial Promotion schemes, and EPCG benefits (for exports) may apply. We help with documentation.

Q10. Can this plant be customized or expanded later?
Yes. Plants can be scaled from manual to semi/fully automated. Additional lines for TMT, galvanizing, or furnace can be added as needed.

Q11. Do you assist with pollution control clearance and compliance?
Yes. We help obtain NOC from Pollution Control Board, BIS certification (IS 2062 for MS), and Factory Act registration.

Q12. What certifications are required to operate the plant?
BIS certification, Pollution NOC, Factory License, MSME Udyam registration, GST, and Import Export Code (IEC) for export trade.

Q13. What are the manpower requirements?
You’ll need operators, fitters, crane operators, helpers, and QA staff. We support with hiring and skill training during commissioning.

Q14. What are the grades and standards of the steel produced?
Generally, steel is produced in IS 2062 Grade (E250, E350). TMT bars conform to IS 1786 (Fe500, Fe550), customizable as per buyer specs.

Q15. What are the key buyer segments for these steel products?
Builders, contractors, hardware wholesalers, OEMs, government agencies, fabricators, and exporters.

Q16. Is this plant suitable for international exports?
Yes. MS Angles, Channels, and TMT Bars have strong demand in Africa, Southeast Asia, and SAARC countries. Packaging & CE compliance can be integrated.

Q17. How are finished goods packaged for export or bulk buyers?
Products are bundled with steel straps, tagged with weight & size, and loaded in containers or trucks. Export packing options available.

Q18. Can this plant be integrated with other processes like galvanizing or fabrication?
Yes. Hot-dip galvanizing or steel structure fabrication can be integrated for value-added product lines.

Q19. Do you provide DPRs or financial project reports?
Yes. We provide Detailed Project Reports, ROI analysis, working capital estimates, and machinery quotations for planning or bank funding.

Q20. What layout options are available for this plant?
Linear or U-shaped layout optimized for material flow and crane movement. We design customized plant layouts based on space and production goals.

Q21. What kind of automation is supported?
Options range from manual mills to semi-automated and PLC-controlled lines. We offer SCADA-ready setups and Industry 4.0 integration on demand.

Q22. What kind of quality checks are performed in this plant?
Quality control includes tensile testing, bend tests, dimensional checks, and BIS compliance testing using in-house lab equipment.

Q23. Do you help with branding or sales linkage after production starts?
Yes. We connect you with B2B buyers, distributors, and also help in building a brand for your steel products (packaging, logo, certificates).

Q24. What is the return on investment (ROI) for this unit?
ROI generally ranges from 20–35% annually. Break-even is possible in 2–3 years depending on production volume and sales pricing.

Q25. How do I get started with the project?
Contact us via WhatsApp or Email. We’ll share sample DPR, layout plan, and guide you through land selection, machinery finalization, and execution roadmap.